COMPANY PROFILE
Introduction:
Engineering Control Techniques is a leading and highly specialized engineering firm dedicated to upgrading and enhancing control systems for Draglines, Drills, and Shovels. With a proven track record of excellence, we strive to make machines and systems more reliable, efficient, and user-friendly for our esteemed clients. Our team of skilled professionals possesses a wealth of knowledge in a wide range of control systems, enabling us to offer cutting-edge solutions to meet the diverse needs of our customers.
Our Specialities:
- Control System Upgrades and
Improvements: − We specialize in upgrading existing control systems on
Draglines, Drills, and Shovels, enhancing their performance and functionality.
− Our
expertise covers various control systems, including Siemens, G.E. DOM II and
DOM + Analogue regulator systems, synchronous motor power factor control, crane
and winch controls, and motor management systems.
− We
are well-versed in newer PLC control systems from Siemens, G.E. Fanuc,
Schneider, Allen Bradley, and Codesys, providing seamless integration and
enhanced control capabilities.
Rewiring
and Rebuilds: − Our team excels in comprehensive rewiring and rebuilding
services for all major wiring and control systems on Draglines, Drills, and
Shovels, ensuring optimal performance and longevity.
Automation
and Remote-Control Systems: − We offer installation and integration services
for automation and control systems with remote control capabilities, enabling
efficient monitoring and data capturing on Electrical, Auto Electrical, and
Mechanical systems.
−
Engine monitoring and reporting systems enhance operational efficiency and
equipment longevity.
Specialized
Training: − Our team provides specialized training for operating and
understanding the control systems and maintenance on Draglines, Shovels and
Drills. Empowering your workforce with the knowledge and skills required for
safe and efficient operations.
Anti-Collision
Systems and Custom Solutions: − We offer cutting-edge Anti-Collision systems
that interlock seamlessly with existing control systems, ensuring enhanced
safety and productivity.
− Our
company provides customized solutions for OEM systems, tailored to meet the
specific requirements of our clients.
Auto
Electrical Systems and Products: − We specialize in designing, building, and
installing high-quality harnesses and auto electrical systems to ensure
reliable and efficient operations.
Weighing
Systems: − We provide accurate and reliable weighing systems, tailored to suit
the unique needs of your equipment and operations.
System
Integration and PLC Upgrades: − As system integrators for Rockwell Automation
and Turck, Banner Engineering, we offer seamless integration of a diverse
spectrum of control systems.
− We
provide PLC upgrades for all major brands, enhancing system performance and
compatibility.
MCC
Panels and Drive Installations: − Our services include building, supplying,
installing, and commissioning MCC panels up to 6.6 KV.
− We
specialize in AC and DC drive installations, offering expert setup and
commissioning services.
Electrical
Condition Monitoring and Servicing: − We conduct electrical condition
monitoring, XY recordings, and servicing for Draglines, Drills, and Shovels,
ensuring equipment reliability and operational safety.
Generator
and Motor Expertise: − Our team possesses extensive knowledge in DC rotating
equipment, including Generators and Motors.
− We
conduct electrical tests and fault finding on Generators and Motors, ensuring
optimal performance and reducing downtime.
Drill
Depth and High Wall Monitoring and Wireless Communication Systems: − We supply
and install Drill depth monitoring systems on various overburden drilling
machines, enhancing precision and efficiency.
− We
supply and install High Wall Safety Systems on various overburden drills with
full integration of the safety and propel systems.
− Our
company offers cutting-edge wireless communication systems for seamless data
exchange and control.
Our Company Scope of Work
Technical
Backup and Support: − Our services are available 24/7 and encompass the
expertise of fully qualified service engineers and service technicians. We
ensure prompt and efficient assistance to minimize downtime and maximize
operational efficiency.
Mechanical
Systems Maintenance and Repairs: − Our skilled team is well-equipped to handle
mechanical maintenance and repairs on Drills, Shovels, and LDVs (Light Duty
Vehicles). We offer on-site assistance as well as servicing and repairs at our
well-equipped workshop premises.
Auto
Electrical Maintenance and Repairs: − For LDVs, we provide comprehensive auto
electrical maintenance services, covering the full range for various
manufacturers. This includes on-site assistance and servicing, ensuring optimal
performance and reliability.
Electrical
Maintenance and Repairs for Drills and Shovels: − Our expertise extends to
providing auto electrical maintenance and repairs specifically for Drills and
Shovels, ensuring seamless operation and longevity of these critical assets.
Supply
of General and Critical Electrical Spares: − We offer a wide range of
electrical spares, both general and critical, to support your equipment's
maintenance and operational requirements.
Supply
of Mechanical Parts and Spares: − Our company provides a comprehensive range of
Drill and LDV mechanical parts and spares, ensuring timely availability to keep
your operations running smoothly.
Training on Electrical Systems:
Directors: EG Nel, ECK Nel. K Govender
Our
experienced trainers offer comprehensive training programs on Dragline, Drill,
and Shovel electrical systems. This includes operation, servicing, testing, and
fault finding, empowering your personnel with the necessary skills and
knowledge.
Inspections,
Servicing, and Fault finding on Motors and Generators: − We conduct thorough
inspections, servicing, and fault finding on motors and generators, ensuring
their optimal performance and reliability.
Condition
Monitoring and Analysis: − Our team conducts detailed condition monitoring on
rotating equipment, electrical systems (XY's), and power circuits to
proactively identify potential issues and prevent costly breakdowns.
Testing
and Setup of Electrical Protection Systems: − We perform rigorous testing and
setup of electrical protection systems, aligning with OEM specifications to
ensure equipment safety and compliance.
Installation
of Electrical Panels and Safety Devices: − Our services include the
installation of various electrical panels and safety devices, such as AC/DC
Drives, PLCs (Programmable Logic Controllers), HMI (Human Machine Interface),
MCC panels with switchgear, pump controls, failsafe limits and sensors,
anti-collision systems, and high wall detection systems for Drills.
Electrical
Condition Monitoring and Inspection on Machines: − Our team conducts
comprehensive electrical condition monitoring and inspections on machines,
identifying potential issues and ensuring reliable and efficient operation.
Dragline
Electrical Service:
We
offer specialized electrical services tailored to Draglines, ensuring their
optimal performance and safety.
Automotive
Systems Fault Finding: − Our team is proficient in diagnosing and resolving
faults in various automotive systems, including those of Caterpillar, Atlas
Copco, Volvo, Cummins, and Toyota.
Installation
of Application-Specific Weightometer Systems: − We provide professional
installation services for weightometer systems designed for specific
applications, ensuring accurate and reliable weight measurements.
Company Product Profile
Siemens Automation software
and hardware.
Rockwell Automation software
and hardware.
Turck, Banner Engineering
software and hardware.
Microelettrica Scientifica product support and after
sales service.
We are system integrators for Rockwell Automation and
Turck Banner Engineering and this gives us exclusive access to their knowledge
base and product support.
Atlas Copco and Parker
Hannifin mechanical and hydraulic hardware.
Product List
− Allen Bradley; Switchgear, Drives, and
Automation Systems
− Deep Sea Controllers and Gen-Set Control
− Siemens; Switchgear, Drives, and
Automation Systems
− Schneider Electric; Switchgear, Drives,
and
− Automation Systems
− General Electric; Switchgear, Drives, and
Automation Systems
− Eurolux Lighting
− Microelettrica Scientifica Switchgear
− ABB; Switchgear, Drives, and Automation
Systems
− Meanwell; Power Supplies
− PQ Controls; Industrial Joysticks
− Banner Engineering; Process Automation
Sensors
− Turck; Process Automation Sensors
− Schaltbau DC contactors
− Zest motors and drives
− Atlas Copco
− Parker Hannifin
Conclusion:
At Engineering Control Techniques, we are committed to delivering the highest quality solutions to our clients, tailored to their unique requirements. Our team's expertise, coupled with our dedication to innovation and excellence, makes us the ideal partner for upgrading and optimizing control systems for Draglines, Drills, and Shovels. We look forward to the opportunity of working with your esteemed organization and exploring ways to enhance your operational efficiency and success.
Although we are situated in Middelburg Mpumalanga and mainly work on surrounding mines, we are not limited to any specific area and supply our service where ever it is required.
For any inquiries or to discuss potential collaborations, please do not hesitate to contact us.